Warehouse Complex for X5 in Dzerzhinsk

The approval by Dom.RF Bank of large-scale financing in the amount of 4.1 billion rubles for the construction of the Alliance-NN logistics complex in Dzerzhinsk is a significant event not only for the X5 retailer and the region, but also for related industrial sectors. The commissioning of more than 33,000 square meters of storage space, scheduled for December 2026, will create a significant demand for storage technologies, including industrial refrigeration equipment. For the manufacturing and integration companies in this segment, such a project serves as an important order and a testing ground for implementing modern solutions.

The construction of a facility of this level, which is focused on the needs of the largest retailer, directly stimulates the industrial refrigeration market. Firstly, it guarantees a large-scale order for the supply of low-temperature and climatic storage zones. Secondly, the high standards of logistics operators require the use of reliable and energy-efficient equipment, which shifts the demand towards technological solutions rather than basic ones. Thirdly, the creation of thousands of jobs implies the need to train specialists in the maintenance of these complex systems, which indirectly affects the educational and service services in the industry. Thus, the project acts as a catalyst for the development of the supplier chain, from production to installation and service support.

A wide range of industrial refrigeration equipment is used in logistics complexes for retail, each of which performs strictly defined functions.

• 1. Refrigerated chambers (prefabricated or modular). This is the basis of a low-temperature warehouse. Chambers with a temperature range of -25°C to -18°C are used for storing frozen products (meat, semi-finished products, and ice cream). For refrigerated products (dairy products, sausages, and ready meals), a temperature range of 0°C to +4°C is maintained. The structures are characterized by a high thermal resistance coefficient (sandwich panels with a 100-200 mm thick polyisocyanurate or polyurethane foam filler), sealed heated doors, and secure interior opening systems.
• 2. Industrial refrigeration units (chiller) and compressor-condenser units (CCU). The heart of the system that provides cold generation. Semi-hermetic or screw compressors are commonly used in such projects, as they offer high performance, reliability, and the ability to smoothly adjust power. These units operate on environmentally friendly refrigerants (e.g., R449A, R513A). They can be installed on the roof or in the technical area, saving valuable space.
• 3. Air cooling systems (air coolers). They are located inside refrigeration chambers. Their task is to effectively remove heat and maintain a uniform temperature without significant air movement, which can cause product shrinkage. The equipment is equipped with finned heat exchangers with electric heating for periodic defrosting and low-noise fans.
• 4. Refrigeration shock-freezing tunnels. A critical link for preparing products for long-term storage. Allow you to quickly pass through the zone of maximum crystal formation, preserving the cellular structure and quality of products. The temperature in the tunnels reaches -35°C…-40°C, and the process takes from 20 minutes to several hours, depending on the type of product. They are characterized by high specific refrigeration capacity.
• 5. Centralized microclimate control systems. These are software and hardware complexes that monitor and regulate temperature and humidity, and keep a log of events and energy consumption. They provide remote control and integration with the overall warehouse management system (WMS), which is the standard for modern logistics centers.

The use of this equipment in the X5 project will be focused on ensuring continuity, efficiency, and traceability. The refrigeration chambers will provide the necessary storage capacity with temperature-controlled zones. The units and coolers will ensure stable parameters with minimal energy consumption. The freezing tunnels will enable efficient processing of incoming flows. The intelligent control system will minimize the risk of product spoilage and provide comprehensive telemetry.

The construction of the complex in Dzerzhinsk, therefore, does not simply add new warehouse meters to the region's map. It sets a technological bar, pulling up the level of related industries, and demonstrates a trend towards deep specialization and automation of logistics infrastructure, where industrial refrigeration equipment is one of the key elements of reliability and cost-effectiveness.